Leave Your Message
High Precision V Groove Lid for Fiber Array FA & PLC Splitter - China Suppliers & Factory Solutions
Hot Products

High Precision V Groove Lid for Fiber Array FA & PLC Splitter - China Suppliers & Factory Solutions

Discover our high-quality dicing machines, designed specifically for precision cutting of Pyrex, glass, and quartz materials. Our Disco 3350 model features customizable options including a VG thickness of 0.25mm, a lid thickness of 0.09mm, and an FA width of 0.8mm. This machine is equipped with a 2D V Groove and offers channels ranging from 1ch to 192ch, ensuring versatility to meet your production needs. With a core pitch tolerance of +/-0.5um, our dicing machines guarantee exceptional accuracy and reliability. As a leading supplier in China, our factory prioritizes quality and innovation, providing the best solutions for your manufacturing processes

    Product Introduction

    A V Groove Lid is a precision-engineered auxiliary component designed to secure and protect optical fibers in V groove substrates, widely used in fiber optic packaging (e.g., fiber arrays, PLC splitters, or optical modules).

    Core Definition & Purpose

    It is a thin, rigid cover matched to V groove substrates (silica, ceramic, or glass) with pre-machined V-shaped grooves. Its primary functions include:

    • Fixing optical fibers in the grooves to maintain precise alignment.
    • Preventing fiber displacement from vibration or external stress.
    • Providing physical protection against dust, moisture, or mechanical damage.

    Key Design & Materials

    Material Selection

    Common materials include silica glass, soda-lime glass, or engineering plastics (e.g., PPS, LCP). These materials offer high dimensional stability, low thermal expansion, and compatibility with substrate materials to avoid alignment drift.

    Structural Features

    The lid’s inner surface is often flat or micro-textured to fit tightly with the substrate. It may include positioning notches or adhesive channels for easy assembly and secure bonding (via epoxy resin or laser welding).

    Dimensional Precision

    Thickness ranges from 0.1mm to 1mm, with micron-level flatness (≤±5μm) to ensure uniform pressure on fibers without damaging the fiber cladding.

    Critical Performance Traits

    Alignment Retention

    Maintains fiber core spacing accuracy (e.g., 127μm or 250μm pitch) with deviation <±1μm, preserving low insertion loss in optical connections.

    Mechanical Stability

    Resists impact, bending, and temperature fluctuations (-40℃ to +85℃) without deformation, ensuring long-term reliability in harsh environments.

    Bonding Compatibility

    Works with standard optical adhesives, forming a hermetic or semi-hermetic seal to isolate fibers from environmental contaminants.

    Low Optical Interference

    Non-porous and optically inert materials prevent light scattering or absorption, avoiding signal degradation.

    Frequently Asked Questions

    What is a V Groove Lid and where is it used?
    A V Groove Lid is a thin, rigid auxiliary component designed to secure and protect optical fibers in V groove substrates. It is widely used in fiber optic packaging applications, such as fiber arrays, PLC splitters, and optical modules.
    What are the primary materials used for V Groove Lids?
    They are typically made from high-stability materials such as silica glass, soda-lime glass, or engineering plastics (like PPS or LCP). These materials prevent thermal expansion and alignment drift.
    How does a V Groove Lid maintain fiber alignment accuracy?
    It maintains fiber core spacing accuracy (e.g., 127μm or 250μm pitch) with a deviation of less than ±1μm. This precise retention ensures low insertion loss in optical connections.
    What is the typical thickness and flatness of these lids?
    V Groove Lids feature a thickness ranging from 0.1mm to 1mm, with micron-level flatness (≤±5μm) to apply uniform pressure without damaging the delicate fiber cladding.
    Can V Groove Lids withstand extreme environmental conditions?
    Yes. They provide excellent mechanical stability and resist temperature fluctuations from -40℃ to +85℃ without deformation, ensuring long-term reliability in harsh environments.
    How are V Groove Lids bonded to the substrates?
    They are designed to be compatible with standard optical adhesives (such as epoxy resin) or laser welding. They often feature adhesive channels to achieve a hermetic or semi-hermetic seal.