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High Precision V Groove Lid for Fiber Array FA and PLC Splitters from China Suppliers and Factory
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High Precision V Groove Lid for Fiber Array FA and PLC Splitters from China Suppliers and Factory

Discover high-quality dicing machines from leading China suppliers and manufacturers. Our Disco 3350 dicing machine is designed for precision cutting of Pyrex, glass, and quartz materials. It features optional VG thickness of 0.25mm, lid thickness of 0.09mm, and FA width of 0.8mm to meet diverse requirements. With a 2D V Groove design, our machine accommodates configurations from 1 channel to 192 channels, ensuring flexibility for various applications. Additionally, it offers a core pitch tolerance of +/-0.5um, making it an ideal choice for precision tasks. Trust our factory for reliable performance and top-notch quality in your production processes.

    A V Groove Lid is a precision-engineered auxiliary component designed to secure and protect optical fibers in V groove substrates, widely used in fiber optic packaging (e.g., fiber arrays, PLC splitters, or optical modules).

    Core Definition & Purpose: It is a thin, rigid cover matched to V groove substrates (silica, ceramic, or glass) with pre-machined V-shaped grooves. Its primary functions are fixing optical fibers in the grooves to maintain precise alignment, preventing fiber displacement from vibration or external stress, and providing physical protection against dust, moisture, or mechanical damage.

    Key Design & Materials

    Material Selection

    Common materials include silica glass, soda-lime glass, or engineering plastics (e.g., PPS, LCP). These materials offer high dimensional stability, low thermal expansion, and compatibility with substrate materials to avoid alignment drift.

    Structural Features

    The lid’s inner surface is often flat or micro-textured to fit tightly with the substrate. It may include positioning notches or adhesive channels for easy assembly and secure bonding (via epoxy resin or laser welding).

    Dimensional Precision

    Thickness ranges from 0.1mm to 1mm, with micron-level flatness (≤±5μm) to ensure uniform pressure on fibers without damaging the fiber cladding.

    Critical Performance Traits

    Alignment Retention

    Maintains fiber core spacing accuracy (e.g., 127μm or 250μm pitch) with deviation <±1μm, preserving low insertion loss in optical connections.

    Mechanical Stability

    Resists impact, bending, and temperature fluctuations (-40℃ to +85℃) without deformation, ensuring long-term reliability in harsh environments.

    Bonding & Optical Integrity
    • Bonding Compatibility: Works with standard optical adhesives to form a hermetic or semi-hermetic seal.
    • Low Optical Interference: Non-porous and optically inert materials prevent light scattering.

    Frequently Asked Questions

    What is the primary function of a V Groove Lid?
    The primary functions of a V Groove Lid are to secure optical fibers in V groove substrates to maintain precise alignment, prevent fiber displacement caused by vibration or external stress, and protect the fibers from environmental contaminants and physical damage.
    What materials are typically used to manufacture V Groove Lids?
    Common materials include silica glass, soda-lime glass, and high-performance engineering plastics like PPS (Polyphenylene Sulfide) or LCP (Liquid Crystal Polymer). These materials are selected for their high dimensional stability and low thermal expansion.
    What is the dimensional precision and thickness of a V Groove Lid?
    A V Groove Lid typically has a thickness ranging from 0.1mm to 1mm, with micron-level flatness (≤±5μm) to ensure uniform pressure is applied to the fibers without damaging the cladding.
    How does the lid contribute to optical alignment retention?
    It maintains fiber core spacing accuracy (such as 127μm or 250μm pitch) with a deviation of less than ±1μm. This prevents signal degradation and preserves low insertion loss in optical connections.
    Can V Groove Lids withstand extreme environmental temperatures?
    Yes, they are designed to resist deformation and maintain mechanical stability across a wide temperature range, typically from -40℃ to +85℃, making them highly reliable in harsh environments.
    How is the V Groove Lid bonded to the substrate?
    The lid features structural compatibility with standard optical adhesives (like epoxy resin) or can be joined via laser welding to establish a secure, hermetic or semi-hermetic seal.